Chamfer End Mills
Solid Carbide Helical Flute Chamfer Mill for Aluminum - 60° 90° 120° CNC Deburring End Mill
High-precision Tungsten Steel Helical Flute Chamfer Mills for Aluminum. Available in 60°/90°/120° angles with diameters from 0.3mm to 12mm. Features superior chip evacuation and smooth finish for CNC deburring. Factory direct price & fast shipping.
Solid Carbide Helical Flute Chamfer Mill for Aluminum
Our premium Tungsten Steel Helical Flute Chamfer Mills are specifically engineered for high-performance machining of aluminum and non-ferrous metals. The helical flute design ensures smoother cutting action and superior chip evacuation compared to straight flute alternatives, making it the ideal choice for precision deburring and V-grooving.
Product Function
- Precise Chamfering: Creating accurate beveled edges on aluminum workpieces.
- Efficient Deburring: Removing sharp edges and burrs after milling or drilling.
- V-Grooving & Centering: Can be used for decorative V-grooves and spot drilling on soft metals.
- Contour Machining: Suitable for edge profiling and 3D chamfering.
Product Features
- High-Grade Tungsten Steel: Made from premium micro-grain carbide for exceptional hardness and wear resistance.
- Optimized Helical Flute: The spiral design reduces cutting resistance and prevents "chip welding," which is critical when machining aluminum.
- Multiple Angles: Available in 60°, 90°, and 120° to meet various engineering requirements.
- Extreme Size Range: We offer micro-diameters starting from 0.3mm up to 12mm.
- Mirror-Like Surface Finish: The polished flute ensures a smooth, burr-free finish on the workpiece.
Specifications
Shank Dia (mm) | Blade Dia (mm) | Angle | Flute Length (mm) | Overall Length (mm) |
|---|---|---|---|---|
4.0 | 0.3 - 4.0 | 60° / 90° / 120° | 0.9 - 12.0 | 50 - 100 |
6.0 | 4.5 - 6.0 | 60° / 90° / 120° | 13.5 - 18.0 | 50 - 100 |
8.0 | 6.5 - 8.0 | 60° / 90° / 120° | 19.5 - 24.0 | 60 - 100 |
10.0 | 10.0 | 60° / 90° / 120° | 30.0 | 75 - 100 |
12.0 | 12.0 | 60° / 90° / 120° | 36.0 | 75 - 100 |
(Note: Full range of sizes from 0.3mm to 12.0mm available in stock. Custom lengths are supported.) |
RPM/Feed (转速/进给) 参考表
Tool Diameter (mm) | Spindle Speed (RPM) | Feed Rate (mm/min) | Cutting Depth (Ap) |
|---|---|---|---|
1.0 - 3.0 | 12,000 - 15,000 | 400 - 800 | 0.05 - 0.2 |
4.0 - 6.0 | 8,000 - 10,000 | 800 - 1,200 | 0.2 - 0.5 |
8.0 - 10.0 | 6,000 - 8,000 | 1,000 - 1,500 | 0.5 - 1.0 |
12.0 | 4,500 - 6,000 | 1,200 - 1,800 | 1.0 - 1.5 |
Note: The above parameters are for reference. Adjust based on your machine rigidity and specific aluminum alloy grade. |
Promotion Policy
- Free sample: Free sample can be provided, if clients agree to pay for shipping cost.
- First order coupon: New clients can enjoy USD50 discount coupon for first order, if the total order amount is more than USD500.
- Big order discount: Clients can enjoy 2%~5% discount, if the total order amount is more than USD5000.
Clients Benefits
- Reduced Tool Costs: High-grade carbide extends tool life by 30-50% compared to standard tools.
- Improved Productivity: Faster feed rates and less downtime for tool changes.
- Factory Direct Pricing: Get wholesale prices directly from our manufacturing plant.
- Stable Supply: Large inventory of all sizes (0.3mm-12mm) ensures 24-hour dispatch.
FAQ
Q1: Is this tool suitable for dry cutting?
A1: While it can be used for dry cutting, we recommend using MQL (Minimum Quantity Lubrication) or water-soluble coolant for the best finish and tool life when machining aluminum.
Q2: Do you offer 45-degree or other custom angles?
A2: Yes, our standard stock includes 60/90/120 degrees (Total Angle). We can provide 45-degree or other custom geometries upon request.
Q3: Can these be used on stainless steel?
A3: This specific series is optimized for aluminum. For stainless steel, please check our AlTiN coated chamfer mill series.
For more high-performance cutting solutions, please browse our full range of Solid Carbide End Mills for Aluminum.