ISO Metric Thread Mills
Extra Long 60° Single Point Carbide Thread Mills for Deep Hole Threading - TiAlCN Coated
High-performance 60° single point thread mills with extra-long shanks (up to 100mm). Made with German Walter carbide & TiAlCN coating. Ideal for deep-hole threading in steel, stainless, and alloys.
Extra Long 60° Single Point Carbide Thread Mills (TiAlCN Coated)
Our Long Shank 60° Single Point Thread Mills are specifically engineered for challenging CNC threading operations where standard tools cannot reach. Featuring an extended overall length of up to 100mm, these tools are the premium choice for deep-cavity mold making and complex mechanical components.
Product Function
These single-profile thread mills are designed for universal metric threading. By using helical interpolation, they can:
- Deep Hole Threading: The extended 75L/100L length allows for threading in deep recesses without spindle interference.
- Pitch Versatility: Cut multiple thread pitches (of the same 60° angle) with a single tool, significantly reducing tool inventory costs.
- Low Pressure Cutting: Ideal for unstable setups or long-reach applications where multi-tooth tools would cause vibration.
Product Features
- Premium German Substrate: Crafted from ultra-fine grain tungsten carbide sourced from Walter (Germany) for maximum structural integrity.
- Superior TiAlCN Coating: Specialized coating offers high thermal hardness (up to 3000HV), making it perfect for:
- Carbon Steel & Alloy Steel
- Stainless Steel (304, 316)
- Hardened Mold Steel
- Titanium & Nickel-based Alloys
- Precision Single Profile: Ground to extreme tolerances to ensure perfect 60° thread forms and excellent surface finish.
- Extra Long Shank (100L): Specifically designed to solve reach issues in complex machining environments.
Specifications (Selected Models)
Model Code | Shank (D) | Length (L) | Reach/Flute Length | Flutes |
|---|---|---|---|---|
M1.60.35D1.2L6D4*100L | D4 | 100mm | 6mm | 3F |
M3.00.5D2.4L123FD4100L | D4 | 100mm | 12mm | 3F |
M6.01.0D4.8L243FD6100L | D6 | 100mm | 24mm | 3F |
M10.01.5D8L403FD8100L | D8 | 100mm | 40mm | 3F |
M12.01.75D9.4L454FD10100L | D10 | 100mm | 45mm | 4F |
M20.02.5D16L504FD16100L | D16 | 100mm | 50mm | 4F |
(Full range from M1.6 to M20 in 75L and 100L variants available in stock) |
Recommended RPM & Feed Rate
Note: For 100L extra-long tools, please reduce feed rate by 20-30% if vibration occurs.
Material Type | Vc (m/min) | fz (mm/tooth) |
|---|---|---|
General Steel (<30 HRC) | 100 - 140 | 0.02 - 0.05 |
Alloy/Mold Steel (30-45 HRC) | 70 - 100 | 0.01 - 0.04 |
Stainless Steel (304/316) | 60 - 90 | 0.01 - 0.03 |
Cast Iron | 90 - 130 | 0.03 - 0.06 |
Promotion Policy
- Factory Direct Pricing: Get wholesale rates direct from our tungsten carbide manufacturing facility.
- Bulk Discount: 5% off for 20+ pcs, 15% off for 100+ pcs.
- Free Shipping: Available for bulk international orders (Contact sales for terms).
- Custom Branding: Laser marking your logo on the tool shank for orders over 50 pieces.
Client Benefits
- Solve Deep Reach Challenges: Eliminate the need for expensive custom tools with our off-the-shelf 100L long-reach inventory.
- Higher Precision: Single point design minimizes radial force, ensuring threads are perfectly straight without "tapering" in deep holes.
- Extended Tool Life: The TiAlCN coating provides a barrier against heat, ensuring long-lasting performance even in tough stainless steel.
- Operational Safety: Better chip evacuation in deep holes compared to taps, drastically reducing the risk of tool breakage inside high-value parts.
FAQ
Q: Why use a 100L Single Point mill instead of a Long Tap?
A: Taps often break in deep holes due to chip clogging. A single point mill uses helical interpolation, allowing chips to be easily flushed out by coolant, making it much safer for expensive workpieces.
Q: Can I use this M6 tool to cut an M10 thread?
A: Yes! That is the advantage of single point mills. As long as the thread pitch and angle (60°) are compatible, a smaller tool can machine a larger diameter thread.
Q: How do I handle vibration with the 100L extra-long shank?
A: We recommend using high-precision G2.5 tool holders and ensuring minimum tool runout. If vibration occurs, slightly decrease the RPM or the radial depth of cut.
Q: Is this suitable for hardened steel?
A: Yes, with the German Walter substrate and TiAlCN coating, it can effectively machine materials up to HRC 50-55.
Not looking for extra-long tools? Check out our full range of [Standard Metric Single Profile Thread Mills]. Available in 50mm and 60mm overall lengths, these tools provide the best cost-to-performance ratio for general-purpose CNC machining.